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  • Product Features
  • JSCAST

JSCAST

Simulate the casting process Create analytical models quickly and easily

Product Features

JSCAST provides a complete range of functions for the analysis of the foundry industry

JSCAST can help you solve the following problems.

  • The only way to check the quality is to make the product,
    and that requires a lot of time and money.
  • It is costly
    to respond to casting defects after they appear.
  • It is difficult in transferring technical knowledge
    of casting schemes to overseas engineers.
  • The countermeasures against defects
    cannot be taken by only local members but Japanese engineers also.
  • Since the local office does not have simulation software,
    it takes a lot of time and money to send the request to the head office in Japan.

Why JSCAST is Chosen?

  • Video manuals that you can learn how to use the product.

    Video manuals that
    you can learn how to use the product.

  • Education and post-implementation support are available from local staff.

    Education and post-implementation support are available from local staff.

  • The software is available on an annual contract, so the cost of installation is low.

    The software is available on an annual contract, so the cost of installation is low.

  • Shorter calculation time compared to other products.

    Shorter calculation time compared to other products.

Price

  • subscription version

    subscription version

    400,000
    THB /year

  • Education (3 days)

    Education (3 days)

    100,000 THB

  • Analysis services

    Analysis services

    100,000 THB/time

    For pre-purchase review, we can
    provide the actual
    analysis on your behalf.

Installation Procedures

QUALICA will listen to your issues and objectives and propose the most appropriate service.

3 points for Installation

  1. We can install a system based on our extensive experience in the field.
  2. We work with the field members to figure out why the system is being used.
  3. Ongoing support is provided by our experienced helpdesk, even after installation.

Please feel free to contact us for more information on how we can help you improve your business and quality in the foundry industry.

Installation Flow

  • Information Request/Contact us
  • Demonstration and Explanation of products online*We can also visit customers.
  • Contract
  • Hardware Procurement (Workstation)*Not required if you already have one.
  • Training (3 days)
  • Starting the Service

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Function Overview

Easy Operation

  • ・Animation and cross-sectional display make it easy for anyone to grasp the problem.
  • ・You can easily import data created by a 3D scanner.
  • ・Three days of one-on-one training in operations.

Visualizing the Problem.

  • ・Shrinkage Porosity: Prediction of the location of outbreaks by solidification time and temperature gradient.
  • ・Prediction from temperature drop position by temperature distribution and filling behavior by velocity vector
  • ・Blow Holes: Simple prediction from fluidity analysis in consideration flow of backpressure, marker indication and unfilled area distribution.
Visualizing the Problem.

Technology transfer

  • ・Helping you to improve and validate your casting plan design skills.
  • ・Skills and experience of experts can be transferred to local members.
  • ・Ideal for basic education in casting and die casting.
Technology transfer

Information Sharing (Visualization)

  • ・Visualize problems on the manufacturing site, design, and production technology.
  • ・Sharing product design issues with the manufacturers.
Information Sharing (Visualization)

Examples of hardware configuration

  • Model

    HP Z8 G4 Workstation

  • OS

    Windows 10 Pro 64 Workstation THAI

  • CPU

    Intel Xeon 4112 2.6 2400MHz 4C CPU

  • Memory

    32 GB (2x16GB) DDR4 2666 DIMM
    ECC Registered 1 CPU Memory APJ

  • HD

    DP GFX 4TB 7200RPM SATA

  • Graphic

    RTX4000

  • Monitor

    3.5in Enterprise

Installation results

Company Size : Approx. 1,200 employees (Parent company)
Industry: Manufacture and sale of copper valves, etc.
Materials used by JSCAST: Copper alloy (CAC401, CAC406, C3771)

Industry: Manufacture and sale of copper valves, etc.

  • Challenges

    • Needed to do low-cost manufacturing for customer demand.
    • High costs due to the number of prototypes and defective products.
    • Bad yield rate.
    • Japanese engineers need to be in charge of both defect control and management.

  • Effects

    • As a result of reduced labor costs and problems, low-cost, high-quality manufacturing is now possible.
    • JSCAST has improved product quality and reduced the number of problems.
    • Local members can now use JSCAST to analyze the cause of the problem and also consider countermeasures.
    • The time required for support by Japanese engineers has been greatly reduced.

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